Maker Faire 2015

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I’ve been home for almost two weeks now from our Bay Area pilgrimage and life has pretty much reset. I rewarded myself by binge playing Starbound all weekend and partaking in other mindless immersive activities I’ve been too busy to enjoy so far this year. It was a nice break.

But back to work! I’m going to close this chapter by recapping our big adventure:

Over all, Maker Faire went firkin awesome! Last year = shitty location + loud tesla coils + high maintenance demo + no place to escape for peace and quiet. Since we had ample time to plan, we eliminated all these stress points!

TRANSPORTATION

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Our project this year was three times bigger than before at 84 individual nodes, so smashing them in the back of Mark’s Kia wasn’t an option. We didn’t quite have the money to spend on buying our own permanent trailer either, so for this trip we rented one from Uhaul. Quite snugly, three stacks of four delta pallets fit like Tetris inside with the rest of our props and support material wedged around the edges. Add in a crap load of the giant plastic wrap and everything was tethered solidly in place. No sweat.

I had a drink before opening the trailer once we arrived because the freeway up the central valley was more or less one unending pothole from hell. Happily, in spite of the violent rattling, everything arrived just as it was stowed. (Stress test for the babies as well as mommy too!)

…And nothing melted either. We traveled on a cool rainy day… which was lucky because one of my fears was that the heat inside the trailer would exceed the low melting point of PLA and we’d have nothing but piles of yellow sticks upon arriving. >.<

SET-UP

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With more to show, I figured it was worth requesting a larger central location away from the chaos of the tesla stage… OH, and barriers. We were pleased to have been assigned an excellent spot in the middle of the dark room that had ideal visibility. On top of that, we sorta lucked out because Arc Attack wasn’t even there this year… which means I didn’t have to wear my Ryobi headphones to keep my brain from melting.

From the get go… we engineered our installation to function as a fort capable of fitting two people comfortably inside. So when you look at these pictures, imagine me sitting on a stack of moving blankets with a table, fridge and laptop around me. That’s right, we made a DELTA ROBOT IGLOO. And it was the coolest part about our installation this year…

THE SHOW

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Due to the fact that our installation was automated rather than interactive (and completely caged in by barriers), Mark and I didn’t have to babysit the deltas and actually got to walk the rest of the show!

Here is Mark’s tour of all of the neat stuff in the dark room this year:

Instead of having our robots run slave to a Kinect, which has only been grounds for trouble in the past… Mark figured out how to control all of the robots as light fixtures in a pieces of DMX software called QLC+. This enabled us to orchestrate ‘shows’ consisting of preset motion and light patterns that the robots would circle through all on their own.

As for feedback, who wouldn’t like a mountain of dancing robots with twinkling light? Our display went over pretty well with the attendees… and we had a couple of fun moments in the limelight getting interviewed by press and the like.

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Once everything was said and done, we loaded the pallets up onto a pushcart, four at a time, and walked them out to the trailer in the parking lot (which expedited the deconstruction part). I was sad to see our nest get dismantled, but eager to get to the Bringahack dinner and have another drink.

This trip was infinitely less stressful thanks to some better planning and all the help we had from our friends. (Thank you!!!) I have great memories to immortalize through illustration over the next few weeks. I’ll also be posting about the fate of Noodle soon.

❤ Thank you for being with me on the summit of my shit mountain. It’s taken a lot of support and sacrifice from the world to pull this into reality for which I am extremely grateful.

Light Play : Half Way There

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I’m tired. I will forever look at big art installations and wonder with silent reverence if there were two people at some point sitting on their couch at three in the morning assembling parts to the thing by hand.

Any how… WE’RE HALF WAY THERE! Two days ago everything came together at last. One by one we tested and plugged the new babies into their happy little nests. We even named a whole pallet after our favorite characters from Create TV, which we’ve had on in the background while doing a lot of the manual labor.

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Long story short, Mark fired up his Netbeans GUI and everything just worked. With a little tweaking over the weekend we got the 42 little ones to behave more or less like we were imagining. Mark even figure out how to turn off the stupid thing in the Kinect example code that waits for a hand wave before tracking. This means, it will just follow any hands it sees all on its own. Wish we knew about this last year >.<

After our appearance at the Science and Technology Festival tonight, the countdown resets for the big Maker Faire in a little less than three weeks. We have another six pallets to ready before then… not to mention the challenge of solving exactly how we’re going to get a gang of robots all the way up to Silicon Valley safely.

Wish us luck or something. After May is over I’m going to curl up in a blanket with my soft delta and watch the hobbit… and I don’t mean Mark. 😉

The art beast is a monster that wears its own face as a mask. We’ve gotten acquainted over the years, but as much as I think I know it, at the end of the day there is something else underneath that I can’t see. So in reality, I still know nothing of art.

Light Play : Brains Nerves and Butts

This past weekend Mark and I got a bunch more work done for the installation. We finished glueing and painting all the shiny black honeycomb pallets, so all twelve of them are now stacked neatly waiting to receive delta babies. …which means we need to build lots… and LOTs of delta babies. Thankfully, as I sit here and write this, that part is mostly done. For the past week or so the living room has transformed into a birthing chamber of plastic bins and Create TV.

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At an average of 15-20 minutes a piece, we built around 50ish more base assemblies. That’s the acrylic bit with the three motors attached.

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Obviously, they aren’t full deltas yet. They’re missing their snazzy yellow arms and blinky LED on top, but we wanted to get the hard part out-of-the-way first. The next step is to calibrate all of these little delta butts, and then screw all the grey paddles onto the gear hubs. >.< Which will also take a bit of doing.

Mark spent a crap load of time crimping custom cables which will tie the deltas together as one big happy collective consciousness. These will connect a series of relay boards to the individual brain PCBs of each robot:

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So yeah, brains…. less exciting, I’m soldering brains again. Boo. With all the other cool things to work on, its monotonous melting all the same pieces over and over to blank PCBs… but alas, it must be done sooner rather than later.

As the brains are tested and flashed with all of the knowledge of how to be a good little inverse kinematic thinking soldier… we’ll be gifting each baby with a brain one by one, and then adding them to their shiny honey comb home to dance the mightiest robot dance.

I even squeezed out some new art which we had sent away to become postcards. We’ll be handing them out wherever we happen to show things at for the rest of the year. I say all of this tantric preparation does sorta feel like jumping out of a plane with a skirt on… so the image is appropriate. PROPAGANDA!

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Our first gig of the season is in a little less than two weeks during Las Vegas’ Science and Technology Festival. Here we come!

 

Light Play : Spawning for Maker Faire

Maker Faire in San Mateo is imminent! Last year my partner Mark and I showed an installation of 30 delta robots which mimicked the physical gestures of people. All of the robots however did the exact same thing… which was impressive if you’ve never seen them before, but hardly to the extent of awesome I have in mind for the project.

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Though we’ve been working hard, Light Play still has a long way to go development-wise. Until they’re feeding off neural input and hopping through cities in flocks, I’m continuing to slowly expand our numbers. For now, that number is 84, which doesn’t seem like a whole lot in the face of the thousand I dream of having… yet as I sit on the couch night after night building these little monsters, 84 feels plenty enough to my calloused finger-tips:

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This is what takes the most time to assemble. The motors mounted to their acrylic bases:

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Hardware: the biggest hardware upgrade we’ve made this year has been to the bases the robots sit inside of. Their honeycomb-shaped pods have been redesigned with frequent transportation in mind seeing as the wooden ones we made last year took a bit of a beating and were awkward to carry. In addition to holding three less delta robots per pod, the new bases are also made from black ABS… which means they mostly disappear in darkness, are lighter, and also a lot more resistant to bangs and dings.- Oh! And holding seven robots instead of ten makes for a nice round shape too!

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We had these new honeycombs cut professionally at a metal-fab here in town; well worth the extra money not to have to supervise cutting all the shapes ourselves at SYN Shop. Where we did save some time doing this, there is really no getting around glueing the cut pieces together, so Mark and I have been attaching things with ABS weld in his garage a little each day.

When all is done, we’ll be able to lay out these modular pods to fit whatever space we’re showing in. Our setup for Maker Faire this year will consist of 12 pods that are arranged in something of a dome, like this (but one tier higher):

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Software: I mentioned the robots should be doing interesting things. Yes. Imagine, if each delta robot were a blade of grass in a field, and your movements were the wind… every hop, skip and wiggle you made would send ripples of complex rolling patterns through the field as a response. That’s the end goal, and very much Mark’s department.

The robots are networked with the DMX lighting protocol now. They also have a snazzy GUI which Mark designed in Netbeans to simulate and visualize the behavior of the field. We’re still deciding on what type of sensor will be responsible for capturing input.

The use of the Xbox Kinect last year, though it worked marvelously, became a nightmare from hell. It turned our field into an exhibit more than a curiosity and tied us to the booth explaining to thousands of people one by one how to control the flock… To avoid a similar situation… our setup this year will respond to the environment at large. For people walking up and observing, it won’t be immediately apparent whether or not the robots are reacting to them. This will fuel engagement and hopefully allow us more zen time to detach and enjoy the rest of the show.

Robo Wagon: Like Scooby Do, Robot Army is going to have its own touring transportation of sorts. It might not be an actual van… and probably not as cool as the picture- but in the next month we will figure out a more permanent method of packing and hauling our kinetic circus:

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With less that six weeks left, it’s crunchy again. I’ll find time to post updates when I can… but for now, back to soldering brains. ❤ Oh yeah, while we build the new homes, the deltas are getting acquainted with noodleFeet in the workroom. DAWWWW:

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Robot Army : Final Stretch

There was an old woman who lived in a shoe… who had so many deltas she didn’t know what to do. So she put them in boxes and shipped them away, to twelve different countries so they could revolt and take over the world one day… hehe.

We’ve shipped about 150 kits at this point. The poor printer has been running at a minimum of ten hours ever single day for the past six months and I’m starting to feel like I should buy it a drink or something.

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I estimate we should be sending the last troops out to their perspective families within the next 2-3 weeks. That means this whole Kickstarter process from the brainstorming of the campaign all the way to the end has taken one whole year: November to November ( ! ).

The eBook : The final thing I need to do once all is said and done, is document my story. I’ll get to noodle up tight with my plush delta, Stitchie, and regurgitate all that we’ve gathered from this growing experience in hind sight. I have a lot to say about it, and hopefully others out there in the hardware world will find my advice useful… or whimsical.

The Coastal Campaign : So, once Mark and I finally start building the army, we need to come up with a way to travel with all 100 or so of them like one big happy family. Our plans for the winter may involve a road trip up the coast to all the cities which have hackerspaces so we can introduce the little ones to the world.

What’s Next? We will continue to sell the Starter Kit on our site as well as others potentially, although a post-KS price change is to be expected.

On a few occasions Mark and I have stolen away and worked on our next project amidst all this shipping. We have a lot of ideas swimming around, but there is still a lot to get done to the tune of building out that army first… right? What do 1000 servos sound like?? We’ll soon know!

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Here are some fun facts :

For the Kickstarter we have printed…

1400+ yellow arms

700+ paddles

300 end effectors

and 1500 brackets

we’ve burned through 25ish rolls of filament from six different suppliers (depleting the neon yellow stock of a few)

I have soldered around…

6900+ male pin headers (Mark has soldered more)

and placed around 1200 SMT parts

We’ve used 3 industrial-sized rolls of quarter-inch bubble-wrap for packing

and have shipped kits to 16 different countries!

The place where the most robots are going to is… the bay area. Take good care of our kids, Silicon Valley.

Robot Army : Shipping at Last

Much to my dismay… I woke up last week to find that it was September. While I struggle to remember where the summer went, I think I’ll make myself a cup of chai and recap whats been going on in the past month or so.

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The most exciting thing to take place was our dry run at SYN Shop. We invited a small number of people who preordered kits back in February to be the first to pick up their newly adopted robots in exchange for testing out our instructions. Everything went smoothy, however I’m still sitting here editing the instructions… and I’m tired of looking at them. ::shakes fist:: As much as I thought I had boiled down the steps… I need to expand several of them out even more to make absolute sure that people can’t skip or misread them.

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It’s taxing >.< I definitely need to do a little research next time before I dive into producing a visual guide to see if there is a recommended method for capturing images at consistent perspective views. I ended up having a massive CAD document where all of the steps are positioned with a zillion copies of all the molded parts… which works, but there is so much now that it’s confusing and difficult to sort through.

The last thing to finish off before we began boxing things was the software (of course). We figure a large percentage of the people who bought our kit will never bother to update or reflash the code on the brain, so we want to make sure it’s exceptional. For the entertainment of those who will only ever run their delta in auto mode, each DIP switch setting will contain a different emotion… happy, sad, caffeinated, and kill (yes, “kill” is an emotion if you’re a robot). Programming a delta robot to emote is a huge challenge though, especially when you only have three degrees of motion to work with. Mark and I have been mulling over the code with “Testie” or faithful test delta, for a few hours every day trying to figure out the nuance of each; a matter of tailoring subtlety.

We finalized the code on Saturday… and by the end of yesterday had the first 50 boards burnt, bagged, and added to the boxes with all the other things.

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So yeah… the master bedroom has been turned into our mailroom (it is under renovation anyhow). All of the individual assets come together here and are getting sealed up with shipping tape at last!!!

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After we push out the first 50 kits, it’s a matter of rinsing and repeating the boxing processes four more times…! Not too bad!

The one thing that might slow us down a little (because there is always something) is that Mark has been called to work every day this week due to some major changes taking place in areas where he’s needed. This leaves me alone finishing off the last of it all : shipping labels, bubble wrapping, and giving the website a good makeover.

I can’t possibly express in writing how excited I am to finally be sending the kids out into the world. I’ve been suffering from this weird form of anxiety lately… which stems from having all this creative energy, but forcing myself not to focus it on anything because of all the work we’ve needed to do… it’s like constipation. I am really glad that we did the Kickstarter, but man will it be nice to have my free time back to develop other projects.

Lesson learned : Kickstarter is a great way to gain exposure and raise money to bring an idea into the world… BUT, however long you believe its going to take to reach fulfillment (even if you really REALLY plan) expect for it to take twice as long. The last 10% turns out being the last 90% of it all… you just don’t know it yet. Things that you write off in your mind as a non-issue expand out into several bullet points worth of extra things to manage or take care of. Don’t think for a moment that “All we have to do is…” or “It won’t take that long to…” – Those things require attention and energy too. It’s all a gigantic sacrifice, as fulfillment will prevent you from perusing other ventures. As a creative person with a mind going a zillion miles an hour – you will spin out… like me! ::spins::

That is my wisdom to pass on. Again, SO glad I have done it – but SO happy for it to be nearly over.

Robot Army : Brains!

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Ok, I feel warm and fluffy right now… in a nostalgic sense. Our brain boards just came in the mail this morning from OSH Park. This was one of the last big checklist items that we were waiting on. The box contained over 300 little hexagons and deceptively weighed more than I was expecting. As I opened it and laid the sheets of royal purple and gold across the table I relived the memory of sitting at SYN Shop sometime last summer when I drew this :

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This was the first brain sketch. It would be the fourth board I ever designed in Eagle, and the very first I would ever send away to have professionally fabricated :

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Since then Mark, with all of his engineering prowess, has taken over the task and made an even better brain for the deltas. It’s taken us five revisions to get it just right…

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Along the way during fulfillment of our Kickstarter, we’ve made friends with the awesome people who fabricate our boards. The gang at OSH Park are makers like us fueled with geek-genius. They offer a service that goes above and beyond what any other like theirs has ever been willing to do. They’ve simply figured it out, and as a result produce excellent boards with the quickest turn around time available to hobbyists like Mark and I. This is important because their having created a faster more affordable service is ultimately enabling us to do what otherwise would have been too expensive a decade ago (Mark tells me that five revisions would have been upward of 500 dollars in the not-so-distant past).

Working with other businesses established by fellow makers is resulting in an amalgamation of awesome. With the power of these new resources combined, everyone can become a little factory, no longer at the mercy of the big and scary prospect of handling production overseas alone.

I’m so very excited and pleased to show off these works of art. So much has gone into them and even more will come out once we get this project to its lofty apex. =]

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