DefCon 22

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Picture taken by Aakin!

Sunday evening I collapsed on the couch with a nice big glass of red wine after having unloaded the very last of our stuff back into the house… thankful that I’m alive, in one piece, and that nothing critical went wrong this weekend. I have more awesome memories for the grey squishy hard drive. Here are the highlights on a few of my experiences :

Our Kids’ Second Big Recital >.<

DELTAS! They were there! This being our second time attending the con, we wanted to participate by bringing our own taste to the medicine. Friday night during the event of random fun and mischief, we had a nice dark sliver of space to set up all of our babies in. The best part being that we didn’t have any rules or restrictions for the space we were showing in like at Maker Faire. We could pretty much do anything we wanted; our own cooler filled with beer was present, our own speakers with music were set up, and we turned the back wall into a looming place of worship for those of us who accept robots into our hearts as personal overlords and saviors. ❤

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However, setup left a bad taste in my mouth. We had issues during load-in involving some things we were led to believe would be provided in the room yet weren’t. This in itself wasn’t the problem; the resistance we encountered while trying to fix it was.  A few of the Goons seemed to get off on our dilemma, being purposely withholding instead of doing what they could to help, and then became pissy and annoyed with us once we resorted to taking matters in our own hands to get what we needed. If the people running Defcon expect others to go out of their way to set up art and events at their convention with nothing to show for the effort, the very least they can be is accommodating and maybe a little gracious. The Defcon staff we encountered were all stressed out and moody which might have been due to the lack of organization, or it could stand that in an economy where everyone is being paid with perceived status rather than money, undies will get knotted up… and egos will inflate. =/

Anyhow, once we were ready to go- dismay aside, everything went fucking awesome. We received an excellent response and got great feedback from fellow hardware hackers. It was the most rewarding experience to see people interact and dance around with the robots while radiating that megalomaniacal hype we’re aiming to bring out of people. I had many interesting, insightful conversations with other techie avant-garde, as well as with those of the goons who weren’t ten feet up their own asses. =]

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At the end of the night Mark and I got to deconstruct our little ones alone in private. The hallways were silent, dark, and devoid of life, which was surreal in contrast to how congested they were at every other time. In our own zen we packed up the show, unloading at Mark’s place by 4:30 Saturday morning. I slept so hard I forgot where I was when I woke the next day back at the hotel.

Darknet was a huge success!

photo taken by hackerphotos.com

Photo taken by hackerphotos.com

Everyone was working until the final hour (minute) on every facet of this event to make sure it was loaded with kickass once Defcon began on Thursday. Of course, Smitty’s highly involved live RPG was all the rage this year. Holly shit. By the time I got down to the HHV in the morning, the DarkNet badge kits were sold out! I heard that on Saturday there were 600+ people in line to fight over the remaining 80!

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The few they had left were auctioned off before Crash and Compile for over a hundred dollars a piece! I am SO PROUD of the whole team for the amount of effort they poured into coordinating things this year. It was no easy task, so I’m glad that the Defcon lords recognized this by making Darknet a black badge event this year!

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We raised over four-thousand dollars for the EFF… and for me, the great part is knowing that we did it in style 😉 Darknet shirts happen to be sexy. Just saying. Virtual high-five team!

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Fellow Makers Rock Defcon with their Laser Robots!

Mark and I met two really cool people at Maker Faire this year, Kathryn and Alvaro. This tech savvy duo of robot wielding awesomeness had a laser shooting gallery in San Mateo. Being their area of expertise, they brought an amped up laser turret with them this year to compete in the DefCon Bots challenge. The goal was basically to create a robot that could scan and find blue balls (teehee!!) moving through a depth of dark space and then aim a laser to shoot at them. That’s no easy task! We came to cheer them on this Saturday and were happy to catch their big win! They were up late making last-minute improvements on their laser baby, but it paid off in the end… =] Great work guys!!!

The best badge is the one you make yourself.

In a pop-up culture of status dictated by the thing hanging around your neck, there is much talk of badges at Defcon. Black badges, human badges, modding, decoding, hacking, and alas… making your own, which a few people did. As for us, Mark and I created a board out of the key I designed for the Darknet propaganda. It’s a nice little memento for this year which we proudly bared as board designers. Purple FTW!

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We met someone who made an “Impostor” badge through OSH Park, which was the most snarky and creative rendition of the Defcon 22 badge at the entire con as far as I’m concerned :

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All of the text negated everything on the original, for example saying “light arc” instead of “dark tangent” on the back, and “found” instead of “1o57”. Tehe. In love. The UV SMT LEDs were a nice touch too.

Then there is sharpie and gaff tape :

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Because the better things in life are neon yellow.

Crash and Compile

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Glitter. What? Nah… it wasn’t me. =]

So I didn’t wear a big penis this year. To change it up a little, my strategy was to annoy and systematically emasculate all of the competitors with dolls. I built a “Barbie bandolier” which held my many personas through which I communicated during the event. This got easier to do the more hopping drunk I became. – I was sure to make a doll-sized strap on as a throwback :

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Though I spent a lot of time trying to derail team Frink, the defending champions, I poured twice as much effort into bothering the team who won this year… Sprechen Sie Dick Picks. No one could get these dudes to make eye contact with them. They had the purpose of a bullet train and though they did a good job of kicking everyone’s ass, I think they missed one other very important aspect of the whole event : by the end it should feel like a circus on stage… and everyone seemed more sober than I remember last year (but that might just be because I was more drunk than the rest). Congrats to all of you for competing! (and for putting up with our shenanigans)

Jeff and his crew did a fantastic job of preparing for the event again (Jeff is a rock star, as he also designed the board in the Darknet kit again this year in addition to preparing for the contest). Between the contest holders and the teams programming, we polished off three kegs of beer over four hours. It all went by so very fast. Here is the sexy trophy he made this year, a shiny head-sized D12 :

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SYN Shop Teaches Soldering to the World

I’m happy to say that our local Hackerspace, SYN Shop, had a presence in the hardware hacking village this year! Brain along with several other volunteers manned the tables of tight and person soldering stations, happy to show those who had picked up a kit in the vendor area how to melt lead like a pro.

When Everything is Said and Done

The child-like wonder of falling down the rabbit hole was gone, but I felt like I found my own niche in the big picture this year. I’m proud of all my friends and the work they put forth to make the event what it was. =] Time to get back to work. We’ve got robots to ship and the rest of the world to take over.

This is another notch in our belt… or shiny thing on our wall. It’s all about enjoying the journey!

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Robot Army : Production Mode + Lime Light

Mark and I are FACTORY

Now that the hype and excitement of Maker Faire has passed, we’ve buckled down and gone headlong into Fulfillment mode. Last week we started bagging things, like steel balls and hardware :

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The acrylic base pieces are in a cue to be fabricated, and our Rev. E brain boards will be sent in sometime this week once we verify that these- yes THESE are the final rendition to be included in the kit. Our friend Andrew from SYN Shop is also helping us mass produce our parts on his fleet of 3D printers.

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The production of the robot parts is what will potentially push shipment back the most. Luckily though, Andrew also taught us how to make use of our second extruder so that we can print the same amount of parts in half the time. Since we’re getting twice as many parts in a day as we were before, we might just make up some time!

Oh yeah, 930 servos… O_O

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Making 250 kits ourselves isn’t too much stress. We can handle doing mostly everything on our own and as a result have complete control over the whole process to assure quality. (behold Mark’s adorable kitting notes) :

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Sadly though since we’re going to be busy putting stuff together, we won’t have much time to build any more of our own robots or work on development of our installation for a bit. The kids will have to hold tight just a little longer before we get them doing the cool stuff they were meant to do. Hopefully seeing us ship their siblings away in boxes doesn’t traumatize them too much.

In some less than spectacular news, it looks like we more than likely won’t be showing Light Play off at DefCon this year. This might just be a blessing in disguise, so I’m not too poopie-faced about it. On the bright side, we think we’ll be making another Silicon Valley pilgrimage with the deltas in November for “Hackers”, which is supposed to be a weekend-long retreat in the hills where a small amount of tech-savvy avant-garde meet for a con that has the show-and-tell aspects of Maker Faire with the mystique of DefCon. Mark and his friend Tsutomu have gone many times. They both say I’ll love it, so hopefully it works out that I’m able to make this year my first. I’m dying to discover the elite maker-innovator mecca…!

Down Town Podcast

So it’s been a couple of months since the kickstarter ended and we’re starting to get a little bit of press at last! Upon returning from Maker Faire, Mark and I were featured on the Downtown Podcast which showcases local hardware startups and other cool things going on in Las Vegas. We had a blast joking around with a beer in hand on camera. Our interview turned our pretty good. I’m happy to say we’re getting the swing of explaining our project on the fly! This appearance also lead to another write-up the following week…

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#VegasTech wrote probably the most detailed, organized, and properly cited article anyone has done about our project yet : Robot Army. I’m happy to know that they’ll also be doing a writeup on SYN Shop too in the near future! Our Hackerspace needs the push right now!

Robot Army : All Systems GO!

Ok, ok… I’m done lamenting about the late nights. They work… I’m happy. Time for a beer and some heavy hype building. Share this with your friends and stop by our booth at Maker Faire if you plan to be there. =] Robot Army FTW

Robot Army : Printing + Drinking

Nitrogen Capsules = LED Diffusers

Here’s a St. Patricks Day story for those of you who are into that sort of thing. As you might have gathered, Mark and I like to drink beer while we work. Lately our brew of choice has been Guinness. We’ve been so busy now that we’re in fulfillment mode that we’ve neglected to haul our empty beer cans from the past two or three weeks to the curb. There is a mound of them piled in the corner of the kitchen waiting to be tripped over.

In short, we haven’t had any luck finding a more reasonably priced lens to go over the LED of our robots. The one we had found, though perfect in size and shape is freakishly expensive (We’re talking several times more than the amount we allocated for that part on our BOM). We had given up on finding a replacement for now, when this Monday on St. Patty’s Day Mark was making bacon and needed a place to pour off the grease. No doubt, an empty Guinness can was in reach… so he chopped one in half to use. Inside of the can was the little nitrogen pellet-ball thing that releases the gas once the can is opened. Would you believe that this stupid little white ball when cut in half at its seam is the EXACT size, shape and thickness we need for our lens? It even has holes on the sides for mounting. The best part of this discovery is that we already have 9075629081863587 empty Guinness cans lying around with little capsules inside waiting to be harvested. I hope some of you out there can appreciate how hilarious and awesome this is. How’s that for hacking and being environmentally friendly?

Like pulling pearls from an oyster :

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We aren’t sure if we’ll actually end up using them, but we figured since the universe handed us this coincidence, we’d give it a shot and see how they look with an LED inside. I’ll post pictures once I have one on a delta.

One-Million Yellow Arms

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In other news, I’ve printed more yellow arms than I can count. We just received our money from Kickstarter today (over two weeks since the end of the campaign), so the first order of business was to buy more filament. We’re well on our way to producing all the parts we’ll need… but this first batch will be used for our own installation coming up in April.

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Hexagons. They’re everywhere.

The Mini Maker Faire here in Vegas will be a test run for all the various elements in our installation. Jeff helped me cut the first wooden platform on the ShopBot last Monday which will house the deltas at a safe distance from one another so they don’t clash :

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If the design works out nicely we’ll need to make six of these total before the big Maker Faire in May. I’m thinking the design will need to be revised a little, but this is a good start! The hexagon design is quite fetching :

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This week we sanded and primed the base for its fancy paint job :

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We sprayed the finished piece a flat 50% grey. I plan on painting the hex ring bits that hold the robots in place a slightly lighter shade, and the edges will be a darker grey to give the base extra depth :

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Since I’ve adopted the honeycomb pattern… I started seeing it everywhere. Mark and I spotted this while running errands :

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It might seem like my yellow robots in their massive numbers nested on a hexagonal grid is a metaphor for bees. Hmmmm…. This occurred to me a couple of days ago while I was sitting outside having a glass of wine when a bee decided to land on the lip of my glass and take a dive. Mark scooped the bee out and set him on the ground to dry off. He was stained pink and rather uncomfortable seeing as he was soaked in stinging alcohol. He hobbled around while rubbing his little face with his bee hands… so Mark and I talked to him until he dried off and finally sobered up enough to fly away. We made a new friend.

This week I’ve been switching out all the old parts of my original prototype deltas for the new generation of parts that will be included in our kit. Once everything has the latest and greatest hardware we’ll see how the kids performs at their first live recital at the Mini Maker Faire. =] Delta Do!

Again, if you haven’t liked our Facebook page, you should!

And if you happen to make robots yourself- get on our forum and brag about what you’ve done. Now. ❤

Oh, I’ll leave you all with this… So! It was my birthday this week and the night before I had an interesting dream. Now, I haven’t played WoW in years, but for some reason I dreamt that there was an event for my birthday which was causing people to get a delta robot as a pet in game. While I ran around as my paladin, everyone had tiny delta robots hopping behind them everywhere they went. It amused me. I may have to animate this…

Robot Army : Entering Phase 3

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Fremont Street Procession

To celebrate our first successful Kickstarter campaign, Mark and I threw a soiree at SYN Shop with our close friends. Much to our surprise, everyone brought liquor! Nerds drink? Heh. Once good and numb they toted me down Fremont Street with one of my robots in a royal procession on our friend Bill’s newly crafted dolly. I can’t believe this happened… the experience was surreal (Thank you guys for making me feel special!). The video explains the night better than I can :

The War Room

No one can mastermind a scheme for world domination without a proper war room to do it all in. During this first week since the end of our Kickstarter, we’ve transformed Mark’s workspace into a factory. We fashioned a 4′ x 8′ sheet of wood into a painted, polished table complete with central two tier hutch and power outlets (oh, and speakers of course… you can’t take over the world without listening to Rush). This is going to be where the remainder of our prototyping, manufacturing, and construction will happen as we dive head on into fulfillment mode! Which reminds me… in addition to building kits, we have a disgusting amount to do in the next two months ::quivers::

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We Are Doing Maker Faire

…not just Mini Maker Faire in Las Vegas on April 5th, but the full blown big kid Maker Faire in San Mateo on May 17th and 18th- which means in addition to compiling kits, we need to have several pallets worth of deltas built and functioning with a proper show demo in a little less than ten weeks!?!!!1 zomg. Can’t slip up now. I’ve been dreaming about showing my field of light in the Bay Area now for the past year, ever since I walked into their dark room with Jeff and thought to myself ‘I will own this one day‘. Little did I expect I’d have my chance so soon! While I’m pleased to announce that Mark and I will be there… my test starts now.

So, 2400 yellows…

Mark and I will be assembling a grand total of 215 kits for our backers (you guys rock!). We also need to build an additional 150-200 deltas for our own devices. At six yellow arms per unit that puts us at a nauseating 2400ish pieces we’ll need to produce. Sadly, we didn’t quite hit our mark to get big kid injection molds tooled. The method of 3D printing the parts will take more printers than we have access to in order to get things made before Maker Faire. The solution to this issue is to cast our arms. I was really apprehensive about considering this as an alternative, however Mark has made me some rather sound samples and it’s starting to look like the way to go. If our test parts hold up to a good long torture run- we’ll likely be pouring molds for the arm pieces and dying the resin neon yellow. This will take a little bit of tuning and set up, but on the bright side… once we’re ready we’ll get ALL of our arms made in a few days, rather than months (SWEET).

We’d be making several big molds of ten to twelve arms each. This was our test mold/cast :

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We’ll continue testing different resins throughout the week, while trying to match the color! Wish us luck!

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The Lone Delta

In other sorta sad, but good news…. Mattias has been running nonstop in the window at SYN Shop for the past week  WITHOUT FAIL. Looks like we have a winner. It’s still there as I write this, bobbing and wiggling in its tweaky way. We know you miss us but you’ve made mommy and daddy very proud, and you’ll always have something all the other little deltas won’t. Experience.

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If you are a part of this project or want to be, join our brand new forum and start talking about stuff robot related! You can also like our facebook page– because why not?

Robot Army : From Tupperware to 3D Printing

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When I moved back home from art school in Chicago, one of the biggest drags was no longer having access to the beefy machine shop that was down the street from my apartment. I went from playing with a room-sized lathe and mill to having little more than a $20 soldering iron and dremel at my disposal. It seemed my metal-cutting days were going to end as soon as they started… well enough, this didn’t stop me from making the things I wanted to. I just had to use plastic now instead. Luckily for me, plastic was in abundance at my parent’s house. My mom hordes take-out containers and tupperware, so I had a bottomless stash to carve up.

Still pursuing my vision of creating the field of robotic flowers, I was trying to refine the design of my ‘steam’ into something a bit more controllable. At some point I ran across a video of a small delta robot someone had made on the internet. As I watched it bob up and down in that special twitchy, impatient way… I fell in love. From that moment on I became obsessed with building my own!

Long story short… Everything became a potential shape. I-beams. They’re everywhere :

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I used a lot of crappy plastic hangers. They made great paddles to connect onto the servo horn like you see below :

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In the beginning, mechanical joints mystified me. I didn’t quite understand what was going on with how a delta robot moved, so this prevented me from being particularly inventive with what I used to connect all the piece together. I read on a forum someplace that you could use 4-40 swivel ball links, which you can get from a hobby store… so I bought myself a set to try out. The thing is, they work great but they cost way more than any piece of plastic should (like… $18.00 for 12 of them. Just enough for one robot). ALSO, they require tiny spacers on either side of the ball. This helps give the rod a breadth of motion without smacking into the plastic piece its rotating in. The sucky part is that the pack of 12 joints form the hobby store only comes with half the number you’ll need (for a delta you need one on each side). The links are the pieces at the end of these 4-40 rods :

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In order to make a whole field worth like I was planning, I’d need to find a cheaper alternative that was less hardware dependent. For now though, these worked. I attached my paddles made of hanger bits to these arms :

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The next step was figuring out how to mount the delta robot. I realized that the servo motors would have to be elevated so that the paddles could swing below the angle of the table top. I didn’t have anything fancy to use at the time, so I took a pasta togo box from the cupboard and cut into it with my dremel to get some nice clearance slots :

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The next thing to figure out was how on earth I was going to mount the actual motors onto my base. A normal person would have used L-brackets of some sort, so I did precisely that… except again, mine were made from strips of plastic cut from togo boxes. >.<

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As you’ve guessed… the end effector was also eventually made from cut pieces of plastic. My first working prototype was practically a togo box with motors :

This was a great feat making my first functioning delta robot. I was proud of its frumpiness because though it wasn’t mechanically solid like a robot made of metal, it still worked. Of course, I wasn’t going to make a whole field of delta robots out of togo containers (although I probably could have because my mom surely had enough to do so). The next step was to shrink the design and refine the method so it could be repeated with ease.

My next prototype was still made of plastic, but I got classy and went to the Container Store and invested in some nice cylindrical boxes. These would become the new bases for my robots :

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I repeated the same steps, cutting the clearance slots for the paddles and making small L-brackets to mount the motors to the base. The base the motors were connects to was actually the lid of the container so you could remove it and use the bottom part as an enclosure for the board running it (clever!) :

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I had aspirations of building three of this particular prototype… to see if they could all be networked together and potentially all run at once :

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The two-dollar micro servos I bought from some nondescript hobby store (imported from China) were terrible quality. Though my second prototype worked, it moved like it had Parkinson’s disease. =/

I wasn’t really happy with this… but two dollars a motor was all I could afford at the time (I was still living at home with the folks). Eager to try again when I could invest in some more quality materials… I started rethinking the entire design.

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For the rest of the summer I meditated on what I had learned. The little blue servos from China stripped in a matter of days while I was testing out code… So I was left with nothing more than a delta shell.

One extremely fateful day I met the people of SYN Shop at an art faire downtown. The hackerspace was just a glimmer in someone’s eye at the time and was run out of the garage of the man who is now my collaborator (Mark Koch). They invited me to stop by some time and show off whatever I was working on. Eesh. Even though I was embarrassed and apprehensive, I brought the mangled corpse of my second delta prototype to show to people. In spite of its appearance, my gimpy child got a lot of attention for the mere fact that I managed to pull off making a delta robot from garbage. Mark had always wanted to build his own pick and place machine, so seeing my creation urged him to get off his butt and make one of his own.

This is when the discovery of 3D printing changed my life. Mark suggested that I design my delta’s parts in CAD and of all things…print them. I was familiar with 3D printers, however the one my art school had was huge and they charged an insulting amount just to produce tiny things with it. Up until then, I had no clue that desktop 3D printers even existed, so my mind was blown when I saw his Replicator for the first time. The usefulness of this tool was revolutionary. I could continue building my robots in plastic like I had been, but I wouldn’t have to machine my parts as if they were metal. How easy!

I spent the rest of the year learning Sketchup. This is a free piece of software that I highly recommend to beginners. It isn’t as powerful as Maya or Solidworks, but its intuitive so you can start making things with it immediately. You basically draw 2D shapes like you would in Illustrator and then extrude them upward to make basic geometrical objects. You can edit things from there of course. If you’re looking to design mechanical parts, this tool is a wet dream, but be patient because it has it’s irritating quirks and limitations.

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One day during CES in 2013, Mark came onto something rather brilliant while we were discussing our designs over margaritas. The solution for those expensive and convoluted swivel ball links (that I had been stuck using) was to use some sort of U-joint that could compress onto ball bearings and twist freely in all directions. The idea was simple and genius :

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This was an important quality because now we could completely divorced ourselves from having to source out any hobby parts. This means aside from some hardware, we no longer had to buy link joints, or cut rod in order to make the robot work. Everything was designed in CAD. Everything was 3D printed. My cost went down significantly, and at last I had the perfect model which I could realistically expect to afford building in mass… and all I had to do was hit ‘print’.

Once we mastered this technicality, it was a matter of implementing it throughout our designs. My personal delta robot went through many…….. many revisions before it became the thing it is now :

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It was at some point last spring that our robots reached their pinnacle. My first complete and polished delta made from 3D printed parts was named Jeden (after the Polish word for one), and Mark’s hanging delta robot was named Amber (after an inside joke Mark and I had at the time). This was the revision of Jeden right before I got my neon yellow filament in the mail :

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We had been working so hard that our collaboration was getting noticed by the others in our community and our friends from SYN Shop decided to interview us about our ‘rivalry’ for their first podcast :

We hadn’t really thought of one another as collaborators (or rivals for that matter) until that point in time. Once it was brought to our attention however we took off like rockets loaded with beer and nitrous. We’ve been working together ever since and within a year brought a delta robot kit to market… which is the thing I’m promoting so heavily right now on Kickstarter.

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This campaign is not only getting us our funding to build that elusive art installation I’ve been wanting to create, it’s also the introduction of our new company to the maker community. Mark and I don’t expect this will be our last kit. We’re sort of hooked on this process now and already have plans for what’s next. We are Robot Army LLC and it looks like we’re here to stay =]

It’s been a fantastic journey. I’m getting to strike a couple of goals off my bucket list. I started this blog two years ago to prove to the world (and myself) that anyone with a little bit of drive and passion can bring something from their dreams into reality… even coming from a position where you lack experience or expertise. There is a wealth of open knowledge and support out there to be drawn upon. If you choose to use it, anything is possible.

Robot Army : Our First Rush

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There were some experiences involved with launching a Kickstarter that I had been heavily anticipating. The most obvious of which being the excitement that follows your first big rush of backers. – Sort of like Christmas, but in the form of a global affirmation that your ideas are liked, understood, and that there is a place in the world for people who dare to seize their dreams.

Though Mark and I were off to a respectable start… our momentum pittered out rather quickly and for a good day and a half we crawled through six or seven percent. It was agonizing. Maybe we were expecting too much. Since we haven’t yet been picked up by any major feeds, its been a matter of sitting in front of the laptop every morning and kindly reminding/begging people to post about our project and help us get the word out.

After blasting yet another batch of such emails to a whole bucket of contacts, I sprawled out on the couch and dozed off. It was a nap of acceptance and release. At some point, Mark walked into the living room and yelled at me for sleeping. He sat down next to me quietly and gave me a hug, feeling something similar- which I can’t really define. A moment later I picked up my phone and checked to see how long I had been out, to find that I had an endless list of push notifications informing us that we had new backers.

Long story short… I suppose Kickstarter featured our project, and once this happened we started getting traffic in a big way. We went from 37% to 76% by the end of the day… which is huge! It’s still sort of funny that this wasn’t the result of any PR we have done. Never the less… it’s good to see your hard work pay off.

Today, I am answering questions about international shipping costs. It eludes me how I can only seem to get astronomical quotes outside of the US. =/ It’s like I’m missing something. Angry customers is bad- so I’m doing everything I can to fix this. We are almost to 90% now. I feel lite and giddy. I may have a piece of cheesecake in celebration. As soon as we are funded however, Mark and I are both getting mega steak.